Yogurt & Fermented Products
Yogurt & Fermented Products Processing
Milkaya delivers fully integrated processing systems for hygienic and efficient production of yogurt, dahi (curd), lassi, Greek yogurt, and other fermented dairy products. Our turnkey plants are engineered for consistent texture, controlled fermentation, and scalable automation from traditional set products to stirred and flavored variants.
Milk Standardization & Pasteurization
Advanced milk preparation systems that standardize milk to required fat and SNF levels while ensuring proper pasteurization for microbial safety. Our hygienic SS304/SS316 construction with PLC-based control ensures consistent milk quality for downstream fermentation processes.
Automated standardization systems provide reliable milk preparation with precise fat content adjustment, creating the optimal foundation for uniform fermentation and superior product outcomes across all yogurt and fermented product varieties.
- Fat and SNF standardization systems
- HTST pasteurization technology
- SS304/SS316 hygienic construction
- PLC-based automated control
- Temperature monitoring and recording
- Energy recovery systems
Standardization Parameters
- Fat Accuracy: ±0.05% precision
- Pasteurization Temp: 85°C ± 1°C
- Holding Time: 30 seconds
- Control System: PLC with HMI
Culture Preparation & Inoculation
Precise culture preparation and inoculation systems ensure consistent bacterial activity and optimal fermentation starter cultures. Our sterile handling systems maintain culture viability while providing accurate dosing for uniform product quality across all batches.
Advanced culture propagation systems with controlled environment chambers support both direct-vat-inoculation (DVI) and bulk starter cultures, enabling flexible production scheduling and consistent fermentation performance.
- Sterile culture propagation systems
- Automated culture dosing equipment
- Temperature-controlled storage
- Contamination prevention systems
- Culture viability monitoring
- Flexible DVI and bulk starter options
Culture Management
- Dosing Accuracy: ±0.1% precision
- Storage Temperature: 4°C ± 0.5°C
- Sterility Level: Class 100 environment
- Culture Types: DVI and bulk starter
Fermentation & Incubation Tanks
Temperature-controlled fermentation vats with double-jacketed SS304/SS316 construction ensure precise fermentation cycles and uniform bacterial growth. Our incubation systems promote consistent texture development and optimal acid production for superior yogurt and fermented product quality.
Advanced agitation systems provide gentle mixing during fermentation while maintaining product integrity. Automated temperature control with ±0.5°C accuracy ensures optimal fermentation conditions for both set-style and stirred yogurt production.
- Double-jacketed tank construction
- Precise temperature control systems
- Gentle agitation mechanisms
- Uniform heat distribution
- Fermentation monitoring systems
- Batch and continuous operation modes
Fermentation Parameters
- Tank Capacity: 500 - 10,000 Liters
- Temperature Control: ±0.5°C accuracy
- Fermentation Time: 3-8 hours
- Material: SS 304/316L
Cooling & Aging Systems
Rapid cooling systems halt fermentation at the optimal point while preserving product texture and extending shelf life. Our insulated aging tanks provide controlled environment storage that enhances flavor development and product stability before packaging.
Energy-efficient cooling with automated temperature monitoring ensures consistent product quality while reducing spoilage risks. Advanced insulation design maintains temperature uniformity and minimizes energy consumption during extended aging periods.
- Rapid post-fermentation cooling
- Automated temperature monitoring
- Insulated tank construction
- Energy-efficient cooling systems
- Controlled aging environments
- Product stability enhancement
Cooling Specifications
- Cooling Rate: 42°C to 4°C in 30 min
- Storage Temperature: 4°C ± 1°C
- Aging Period: 12-48 hours
- Energy Efficiency: 90% heat recovery
Blending & Flavoring Equipment
Precision blending systems for uniform mixing of sugar syrups, fruit pulps, stabilizers, and flavorings in stirred yogurt and lassi production. Our gentle agitation technology preserves product viscosity while ensuring complete ingredient integration.
CIP-enabled mixing systems with variable-speed control accommodate different product formulations from plain yogurt to complex flavored varieties, expanding your product portfolio with consistent quality across all variants.
- Precision ingredient dosing
- Gentle mixing and blending
- Variable-speed agitation control
- Multiple ingredient handling
- Viscosity preservation technology
- CIP-enabled cleaning systems
Blending Capabilities
- Mixing Speed: 5-50 RPM variable
- Ingredient Accuracy: ±0.2% dosing
- Blending Time: 5-15 minutes
- Batch Size: 100-5,000 Liters
Texture Control & Stirring
Advanced texture control systems ensure optimal viscosity and mouthfeel for different yogurt styles from set curd to smooth stirred varieties. Our controlled stirring mechanisms break curds to desired consistency while maintaining protein structure integrity.
Multi-stage texture processing allows production of various yogurt types including Greek-style thick yogurt, smooth stirred yogurt, and drinkable lassi formulations, each with precise texture characteristics and consistent quality.
- Multi-stage texture processing
- Controlled curd breaking systems
- Viscosity monitoring and control
- Protein structure preservation
- Variable texture customization
- Quality consistency systems
Texture Processing
- Viscosity Range: 50-5,000 cP
- Processing Speed: Variable control
- Texture Types: Set, stirred, drinkable
- Consistency: ±5% variation
Packaging & Quality Control
Automated packaging systems for cups, pouches, bottles, and bulk containers with hygienic filling technology and precise volume control. Our quality control integration ensures product safety and consistency throughout the packaging process.
Multi-format packaging capabilities accommodate various product types from individual serving cups to family-size containers, with date coding, labeling, and traceability systems for complete product lifecycle management.
- Multi-format packaging capability
- Hygienic filling technology
- Precise volume control systems
- Automated date coding and labeling
- Quality control integration
- Product traceability systems
Packaging Specifications
- Filling Speed: Up to 8,000 CPH
- Volume Range: 100ml - 5 Liters
- Filling Accuracy: ±1% volume
- Container Types: Cups, pouches, bottles
Complete Product Range
Our versatile processing systems support production of traditional and modern fermented dairy products, from classic dahi and yogurt to innovative probiotic drinks and Greek-style varieties.
Ready to Start Your Yogurt Production?
Partner with Milkaya for complete turnkey yogurt and fermented products processing solutions. Our expert team provides comprehensive support from culture selection to final packaging automation.