RTS, CSD & CFD Processing
RTS, CSD & CFD Processing
Milkaya provides complete Ready-to-Serve (RTS), Carbonated Soft Drinks (CSD), and Clarified Fruit Drinks (CFD) processing systems with advanced fruit extraction, clarification, blending, and packaging technologies. Our turnkey solutions deliver superior taste, consistent quality, and extended shelf life for premium beverage production.
Fruit Reception & Preparation
Advanced fruit reception and preparation systems with washing, sorting, and pre-treatment technologies. Our hygienic handling systems ensure optimal fruit quality while removing contaminants and preparing fruits for efficient extraction and processing.
Automated sorting systems with optical technology provide precise fruit grading and quality control, ensuring consistent raw material quality for superior final beverage products across all fruit varieties and seasonal variations.
- Advanced washing and sorting systems
- Optical fruit grading technology
- Hygienic handling systems
- Contaminant removal processes
- Quality control and inspection
- Automated pre-treatment systems
Reception Parameters
- Processing Capacity: 1-20 tons/hour
- Sorting Accuracy: 98% precision
- Washing Efficiency: 99.5% contaminant removal
- Material: SS 304/316L
Fruit Extraction & Pulping
High-efficiency fruit extraction and pulping systems with gentle processing to maximize yield while preserving natural flavors, vitamins, and nutritional properties. Our technology ensures optimal extraction rates across different fruit types and ripeness levels.
Advanced pulping systems with variable speed control and screen selection provide consistent particle size and texture while minimizing oxidation and thermal degradation for superior product quality and extended shelf life.
- High-efficiency extraction systems
- Gentle processing technology
- Maximum yield optimization
- Vitamin and nutrient preservation
- Variable speed control systems
- Oxidation prevention technology
Extraction Performance
- Extraction Yield: 85-95% efficiency
- Processing Speed: 500-5,000 kg/hr
- Particle Size: 0.5-10mm adjustable
- Vitamin Retention: >90%
Clarification & Filtration
Advanced clarification and filtration systems for producing crystal-clear beverages with enzymatic treatment, microfiltration, and ultrafiltration technologies. Our processes remove suspended particles while maintaining natural flavors and nutritional value for premium CFD products.
Multi-stage filtration systems with automated backwashing ensure consistent clarity and product quality while minimizing product loss and optimizing filtration efficiency across various fruit types and processing conditions.
- Multi-stage filtration systems
- Enzymatic clarification treatment
- Microfiltration and ultrafiltration
- Crystal-clear product quality
- Automated backwashing systems
- Minimal product loss technology
Clarification Specifications
- Clarity Level: <1 NTU
- Filtration Rate: 1,000-8,000 L/hr
- Particle Removal: >99.9%
- Enzyme Efficiency: 95% pectin reduction
Blending & Standardization
Precision blending and standardization systems with automated ingredient dosing for consistent flavor profiles, sugar content, and acidity levels. Our technology ensures uniform product quality and taste characteristics across all production batches for RTS and CSD beverages.
Advanced recipe management systems with real-time monitoring provide precise control over Brix levels, pH, and flavor intensity while maintaining consistent product specifications and meeting regulatory requirements for commercial beverage production.
- Precision ingredient dosing systems
- Automated recipe management
- Real-time quality monitoring
- Consistent flavor profile control
- Brix and pH standardization
- Regulatory compliance systems
Blending Parameters
- Dosing Accuracy: ±0.1% precision
- Brix Range: 8-15° adjustable
- pH Control: ±0.05 accuracy
- Batch Size: 500-10,000 L
Advanced Carbonation Systems
Precision carbonation systems for CSD production with controlled CO2 injection and mixing technology. Our systems ensure consistent carbonation levels, optimal foam stability, and superior mouthfeel characteristics for premium carbonated soft drinks and sparkling beverages.
Advanced pressure control and temperature management systems maintain precise CO2 dissolution rates while automated monitoring ensures consistent carbonation levels throughout production, delivering superior product quality and consumer satisfaction.
- Precision CO2 injection systems
- Controlled mixing technology
- Consistent carbonation levels
- Foam stability optimization
- Pressure and temperature control
- Automated monitoring systems
Carbonation Performance
- CO2 Levels: 2.5-4.5 volumes
- Pressure Range: 2-6 bar
- Temperature: 2-4°C ±0.5°C
- Processing Rate: 2,000-15,000 L/hr
Pasteurization & Sterilization
Advanced pasteurization and sterilization systems with HTST technology for extended shelf life while preserving natural flavors, colors, and nutritional properties. Our gentle heat treatment ensures product safety without compromising taste quality for RTS and fruit-based beverages.
Energy-efficient heat recovery systems with automated temperature control provide consistent thermal processing while minimizing energy consumption and maintaining optimal product characteristics throughout the sterilization process.
- HTST pasteurization technology
- Extended shelf life processing
- Natural flavor preservation
- Energy-efficient heat recovery
- Automated temperature control
- Consistent thermal processing
Pasteurization Parameters
- Temperature: 85-95°C ±1°C
- Holding Time: 15-30 seconds
- Heat Recovery: Up to 90%
- Processing Rate: 1,500-12,000 L/hr
Packaging & Quality Control
Advanced packaging systems for bottles, cans, pouches, and cartons with precise filling technology and integrated quality control. Our high-speed packaging lines ensure consistent fill levels, proper sealing, and optimal product presentation while maintaining beverage quality throughout the packaging process.
Comprehensive quality control systems with online monitoring of CO2 levels, Brix, pH, and microbiological parameters ensure consistent product quality and regulatory compliance for all RTS, CSD, and CFD beverages.
- Multi-format packaging capability
- Precision filling technology
- High-speed production lines
- Integrated quality control
- Online parameter monitoring
- Regulatory compliance systems
Packaging Specifications
- Filling Speed: Up to 40,000 BPH
- Volume Range: 200ml - 2 Liters
- Fill Accuracy: ±0.5% precision
- Package Types: Bottles, cans, pouches
Complete Beverage Product Range
Our versatile processing systems support production of diverse beverage categories from natural fruit juices to carbonated drinks with consistent quality and superior taste profiles.
Ready to Launch Your Beverage Production?
Partner with Milkaya for complete turnkey RTS, CSD, and CFD processing solutions. Our expert team provides comprehensive support from fruit processing to final packaging.