Jam & Jelly Processing
Jam & Jelly Processing Plants
Complete preserve manufacturing solutions with advanced vacuum cooking systems, automated fruit processing lines, and precision filling technology for premium jam, jelly, and marmalade production
Fruit Reception & Washing Systems
Advanced fruit reception systems with integrated washing, inspection, and preparation equipment designed to handle diverse fruit types while maintaining optimal quality standards for jam and jelly production.
- Multi-stage fruit washing systems
- Bubble washing and spray cleaning
- Manual and automated inspection lines
- Gentle fruit handling conveyors
- Water recirculation and treatment
- Capacity: 500-8000 kg/hour
Technical Specifications
- Processing Capacity:500-8000 kg/hr
- Washing Stages:3-5 sequential
- Water Consumption:2-4 L/kg fruit
- Construction:SS 304/316 food grade
Fruit Crushing & Pulping Systems
Professional fruit crushing and pulping equipment designed to break down various fruits while preserving essential characteristics required for premium jam and jelly production with optimal texture and flavor retention.
- Hammer mills for hard fruits
- Roller crushers for soft fruits
- Adjustable particle size control
- Gentle processing to retain fruit pieces
- Stainless steel construction
- Easy cleaning and maintenance access
Technical Specifications
- Crushing Capacity:1000-6000 kg/hr
- Particle Size:2-15mm adjustable
- Fruit Recovery:95-98% efficiency
- Power Rating:5.5-22 kW
Vacuum Cooking Systems
Advanced vacuum cooking kettles designed for gentle processing of fruit and sugar mixtures at reduced temperatures, preserving natural flavors, colors, and nutritional value while achieving perfect jam and jelly consistency.
- Vacuum cooking at reduced temperatures
- Gentle stirring to prevent scorching
- Automatic temperature and vacuum control
- Steam heating jackets for uniform heat
- Programmable recipe management
- Energy recovery systems
Technical Specifications
- Cooking Temperature:60-90°C under vacuum
- Vacuum Level:-0.7 to -0.9 bar
- Batch Capacity:200-5000L
- Processing Time:15-45 minutes
Sugar Syrup Preparation Systems
Automated sugar syrup preparation systems with precise concentration control, invert sugar production capabilities, and continuous monitoring to ensure consistent sweetness and optimal preservation properties.
- Automated sugar dissolving tanks
- Invert sugar production systems
- Brix concentration monitoring
- Temperature-controlled preparation
- Filtration and clarification
- Batch and continuous operation modes
Technical Specifications
- Syrup Concentration:55-75% Brix
- Processing Temperature:80-95°C
- Production Rate:500-3000 kg/hr
- Inversion Level:10-30% adjustable
Mixing & Blending Systems
High-performance mixing and blending systems designed to combine fruit pulp, sugar syrup, pectin, and additives with precise control to achieve uniform distribution and optimal jam and jelly texture.
- Variable speed mixing systems
- Gentle blending to preserve fruit pieces
- Automated ingredient dosing
- Temperature-controlled mixing
- Recipe-based operation
- Homogeneous product distribution
Technical Specifications
- Mixing Speed:10-100 RPM variable
- Batch Size:100-3000 kg
- Mixing Time:5-20 minutes
- Uniformity:99% homogeneity
Concentration & Evaporation Systems
Energy-efficient evaporation and concentration systems designed to remove excess moisture from fruit-sugar mixtures while preserving essential flavors and achieving optimal solids content for jam and jelly production.
- Multi-effect evaporation systems
- Vacuum concentration technology
- Energy recovery and reuse
- Gentle processing conditions
- Automated solids monitoring
- Flavor retention optimization
Technical Specifications
- Final Solids:65-75% concentration
- Evaporation Rate:500-5000 kg/hr
- Operating Vacuum:0.1-0.8 bar abs
- Energy Efficiency:85-92% recovery
Filling & Packaging Lines
Complete automated filling and packaging lines designed for hot-fill operations with precise weight control, jar handling systems, and integrated capping and sealing technology for optimal shelf-life preservation.
- Hot-fill packaging at 85-90°C
- Multi-head volumetric/gravimetric fillers
- Automatic jar feeding and handling
- Torque-controlled capping systems
- Vacuum sealing capabilities
- Integrated labeling and coding
Technical Specifications
- Filling Speed:1800-12000 jars/hr
- Fill Accuracy:±0.2% weight
- Jar Sizes:30g - 1000g capacity
- Fill Temperature:85-90°C hot-fill
Jam & Jelly Product Range
Our comprehensive jam and jelly processing systems support diverse product formulations from traditional fruit preserves to modern health-conscious alternatives with consistent quality and extended shelf life
Premium Fruit Jams
High-quality fruit jams with 45-65% fruit content including strawberry, raspberry, blackberry, apricot, and peach with excellent texture and natural fruit pieces.
Citrus Marmalades
Traditional and gourmet marmalades featuring orange, lemon, lime, and grapefruit with natural peel pieces and balanced bitter-sweet profiles.
Crystal Clear Jellies
Premium translucent jellies from grape, apple, quince, and berry extracts with perfect gel strength and brilliant clarity using natural fruit pectin.
Diet & Sugar-Free
Reduced-sugar and sugar-free formulations using natural sweeteners like stevia and erythritol with high fruit content for health-conscious consumers.
Organic Preserves
Certified organic jams and jellies made from organically grown fruits with organic sugar and natural pectin meeting international organic standards.
Savory Preserves
Gourmet savory jams and chutneys including pepper jelly, onion marmalade, and fruit-based condiments for culinary applications and cheese pairings.
Ready to Start Your Jam & Jelly Production?
Contact our experts today to discuss your preserve manufacturing requirements and discover how our advanced processing systems can help you create premium quality jams and jellies.
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