Freezing & Cooling Systems

Freezing & Cooling Systems - Milkaya | Industrial Refrigeration Solutions

Freezing & Cooling Systems

Advanced industrial refrigeration solutions featuring spiral freezers, blast chillers, IQF systems, cold storage warehouses, and temperature control technology for optimal food preservation and extended shelf life

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Complete Freezing & Cooling Solutions

From rapid blast freezing to controlled temperature storage, our comprehensive refrigeration systems ensure optimal food quality, extended shelf life, and energy-efficient operations

Spiral Freezer Systems

High-capacity spiral freezing systems with multi-tier conveyor design, rapid freezing technology, and automated product handling for continuous production with minimal footprint requirements.

  • Multi-tier spiral conveyor
  • Rapid freezing capability
  • Compact footprint design
  • Automated loading/unloading
  • Hygienic stainless construction
  • Energy recovery systems

Technical Specifications

Temperature -35°C to -40°C
Capacity 500-5000 kg/h
Retention Time 6-45 minutes
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Blast Chilling Systems

Rapid blast chilling equipment with high-velocity air circulation, precise temperature control, and flexible batch processing for quick cooling and food safety compliance.

  • High-velocity air circulation
  • Rapid temperature reduction
  • Batch and continuous options
  • HACCP compliance monitoring
  • Programmable cooling cycles
  • Probe temperature control

Technical Specifications

Cooling Range +70°C to +3°C
Capacity 20-500 kg/batch
Cycle Time 90 minutes
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IQF (Individual Quick Freezing)

Individual Quick Freezing systems with fluidized bed technology, optimal air flow distribution, and gentle product handling for premium frozen food quality and appearance.

  • Fluidized bed freezing
  • Individual product freezing
  • Gentle product handling
  • Uniform freezing quality
  • Easy cleaning design
  • Variable speed control

Technical Specifications

Product Size 3-30mm diameter
Capacity 100-3000 kg/h
Temperature -30°C to -40°C
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Cold Storage Warehouses

Complete cold storage solutions with automated racking systems, temperature zoning, humidity control, and energy management for large-scale frozen and chilled product storage.

  • Automated storage systems
  • Multi-temperature zones
  • Humidity control systems
  • Energy management
  • Insulation optimization
  • Monitoring & alarms

Technical Specifications

Temperature -30°C to +15°C
Storage 100-10000 tons
Humidity 85-95% RH
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Plate Freezer Systems

Horizontal and vertical plate freezing systems with direct contact cooling, hydraulic plate compression, and efficient heat transfer for block frozen products and seafood processing.

  • Horizontal/vertical configurations
  • Hydraulic plate compression
  • Direct contact freezing
  • Efficient heat transfer
  • Automatic loading systems
  • Corrosion-resistant materials

Technical Specifications

Plate Size 600x400mm to 1500x750mm
Capacity 50-1000 kg/batch
Freeze Time 1-6 hours
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Tunnel Freezing Systems

Linear tunnel freezers with controlled air flow, variable speed conveyors, and modular design for continuous high-volume freezing with excellent product quality retention.

  • Linear continuous processing
  • Controlled air flow zones
  • Variable speed conveyors
  • Modular construction
  • Easy maintenance access
  • Energy efficient design

Technical Specifications

Length 10-50 meters
Capacity 200-2000 kg/h
Temperature -35°C to -45°C
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Industrial Refrigeration Units

Complete refrigeration packages with ammonia and CO2 systems, screw compressors, evaporative condensers, and advanced control systems for efficient and environmentally friendly cooling.

  • Ammonia and CO2 refrigerants
  • Screw compressor technology
  • Evaporative condensers
  • Advanced control systems
  • Energy optimization
  • Remote monitoring capability

Technical Specifications

Cooling Capacity 50-5000 kW
Efficiency COP 3.5-4.5
Refrigerant NH3/CO2
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Temperature Control & Monitoring

Advanced temperature control systems with wireless sensors, data logging, alarm management, and cloud-based monitoring for comprehensive temperature management and compliance.

  • Wireless sensor networks
  • Real-time data logging
  • Alarm management systems
  • Cloud-based monitoring
  • HACCP compliance reports
  • Mobile app integration

Technical Specifications

Accuracy ±0.1°C
Sensors Up to 1000 points
Data Storage 10+ years
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Complete Freezing Process Workflow

Our integrated freezing systems provide seamless temperature management from product preparation to cold storage with optimal quality preservation

Pre-Cooling

Initial temperature reduction and product preparation for optimal freezing process efficiency

Rapid Freezing

High-speed freezing with spiral, IQF, or blast systems for quality preservation and texture

Quality Control

Temperature verification, visual inspection, and quality assessment of frozen products

Packaging

Automated packaging in controlled temperature environment to maintain product integrity

Cold Storage

Temperature-controlled storage with automated handling and inventory management systems

Cold Chain Distribution

Maintained temperature control through loading docks and distribution network integration

Freezing & Cooling Applications

Versatile refrigeration solutions for diverse food products with specialized temperature requirements and preservation needs

Frozen Vegetables

IQF and block freezing systems for vegetables with optimal texture retention, color preservation, and nutritional value maintenance.

  • IQF peas and corn
  • Frozen vegetable mixes
  • Block frozen spinach
  • French fries and potato products

Frozen Fruits

Gentle freezing processes for berries, tropical fruits, and fruit preparations with maintained shape and flavor profiles.

  • IQF berries and cherries
  • Frozen fruit chunks
  • Smoothie fruit mixes
  • Fruit purees and preparations

Seafood Processing

Specialized plate and blast freezing for fish, shellfish, and seafood products with optimal freshness and quality preservation.

  • Whole fish and fillets
  • Shrimp and shellfish
  • Seafood ready meals
  • Value-added seafood products

Meat & Poultry

Controlled freezing systems for meat products, poultry, and processed meats with maintained texture and minimal drip loss.

  • Whole poultry and parts
  • Meat portions and steaks
  • Processed meat products
  • Ready-to-cook preparations

Bakery Products

Specialized freezing for bread, pastries, and baked goods with preservation of texture, taste, and freshness quality.

  • Frozen bread and rolls
  • Pastries and croissants
  • Pizza bases and dough
  • Desserts and cakes

Ready Meals

Complete freezing solutions for prepared meals, convenience foods, and portion-controlled products with extended shelf life.

  • Complete frozen meals
  • Portion-controlled products
  • Ethnic food preparations
  • Convenience food products

Ready to Optimize Your Freezing Operations?

Discover how Milkaya's advanced freezing and cooling systems can enhance your product quality, extend shelf life, and improve operational efficiency for your food processing business.

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