Quality Control Systems
Quality Control Systems
Advanced quality control and inspection solutions featuring X-ray detection, metal detectors, checkweighers, vision inspection, microbiological testing, and comprehensive food safety systems for HACCP and ISO compliance
Complete Quality Assurance Solutions
From contamination detection to comprehensive testing, our quality control systems ensure food safety, regulatory compliance, and brand protection throughout your production process
X-Ray Inspection Systems
Advanced X-ray inspection technology for detecting metal, glass, stone, bone, and dense plastic contaminants with high-resolution imaging and automated rejection systems for comprehensive product safety.
- Multi-energy X-ray technology
- Contaminant detection & removal
- Mass estimation capability
- Product integrity inspection
- Automatic reject systems
- Data logging & reporting
Technical Specifications
Metal Detection Systems
High-sensitivity metal detectors with advanced signal processing, multi-frequency operation, and product effect compensation for reliable detection of ferrous, non-ferrous, and stainless steel contaminants.
- Multi-frequency detection
- Product effect compensation
- Ferrous/non-ferrous/stainless detection
- Automatic calibration
- IP65 washdown protection
- Statistical reporting
Technical Specifications
Checkweighing Systems
Precision checkweighing solutions with high-speed load cells, statistical process control, and automatic sorting for weight verification and packaging compliance monitoring.
- High-speed load cell technology
- Statistical process control
- Multi-lane configurations
- Automatic sorting systems
- Data collection & analysis
- Production optimization
Technical Specifications
Vision Inspection Systems
Advanced machine vision systems with high-resolution cameras, AI-powered analysis, and real-time processing for detecting defects, verifying completeness, and ensuring visual quality standards.
- High-resolution imaging
- AI-powered defect detection
- Color and shape analysis
- Label verification systems
- Fill level inspection
- Package integrity checking
Technical Specifications
Microbiological Testing Labs
Complete laboratory solutions for microbiological analysis including pathogen detection, shelf life testing, and environmental monitoring with automated sample processing and rapid testing methods.
- Pathogen detection systems
- Rapid testing methods
- Environmental monitoring
- Shelf life validation
- ATP testing equipment
- Laboratory information systems
Technical Specifications
Color & Appearance Analysis
Precise color measurement and appearance analysis systems with spectrophotometers, colorimeters, and texture analyzers for consistent product quality and brand standards maintenance.
- Spectrophotometric analysis
- Color consistency monitoring
- Texture analysis systems
- Surface quality inspection
- Gloss measurement
- Quality trending analysis
Technical Specifications
Chemical Analysis Systems
Comprehensive analytical instruments for nutritional analysis, composition verification, and chemical testing including NIR spectroscopy, HPLC, and rapid testing solutions.
- NIR spectroscopy systems
- HPLC analysis equipment
- Nutritional composition testing
- Allergen detection systems
- Residue testing equipment
- Rapid test kits
Technical Specifications
Data Management & Traceability
Integrated quality management software with real-time monitoring, statistical analysis, traceability systems, and comprehensive reporting for complete quality assurance documentation.
- Real-time quality monitoring
- Statistical process control
- Batch traceability systems
- Compliance reporting
- Trend analysis tools
- Mobile access capabilities
Technical Specifications
Quality Control Process Workflow
Our comprehensive quality systems provide multi-level inspection and testing throughout the production process for maximum food safety and quality assurance
Incoming Inspection
Raw material testing and supplier verification with certificate analysis and sampling protocols
In-Process Monitoring
Real-time quality monitoring during production with automated inspection and control systems
Contamination Detection
X-ray and metal detection systems for foreign object identification and automated rejection
Weight & Dimension Check
Precision checkweighing and dimensional verification for packaging compliance and consistency
Laboratory Analysis
Comprehensive microbiological and chemical testing for safety and nutritional verification
Data Analysis & Reporting
Statistical analysis, trend monitoring, and compliance reporting with traceability documentation
Compliance Standards & Certifications
Our quality control systems ensure compliance with international food safety standards and regulatory requirements
HACCP Compliance
Hazard Analysis and Critical Control Points implementation with automated monitoring and documentation systems.
- Critical control point monitoring
- Hazard analysis documentation
- Corrective action systems
- Verification procedures
ISO 22000 Food Safety
Comprehensive food safety management systems with integrated quality assurance and risk management protocols.
- Food safety management systems
- Risk assessment procedures
- Prerequisite programs
- Continuous improvement
BRC & IFS Standards
British Retail Consortium and International Food Standard compliance with audit-ready documentation and procedures.
- Senior management commitment
- Food safety plan implementation
- Site standards compliance
- Product control systems
FDA & USDA Compliance
US regulatory compliance with FDA FSMA requirements and USDA inspection protocols for food safety assurance.
- FSMA preventive controls
- USDA inspection compliance
- Supplier verification programs
- Record keeping systems
EU Food Safety Regulations
European Union food safety compliance including EFSA guidelines and traceability requirements for market access.
- EFSA safety assessments
- EU traceability requirements
- Labeling compliance
- Import/export documentation
Organic & Specialty Certifications
Support for organic, kosher, halal, and other specialty certifications with segregation and documentation systems.
- Organic certification support
- Kosher and halal compliance
- Non-GMO verification
- Allergen management systems
Ready to Enhance Your Quality Control?
Discover how Milkaya's advanced quality control systems can ensure food safety compliance, reduce risk, and maintain the highest quality standards for your food production operations.
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