Tablet & Capsule Processing

Tablet & Capsule Processing - Milkaya | Solid Dosage Form Manufacturing Equipment

Tablet & Capsule Processing

Advanced solid dosage form manufacturing systems with high-speed tablet compression, precision capsule filling, coating technologies, blending equipment, and FDA/GMP compliant pharmaceutical production lines

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0 Tablets/Hour Capacity
0 Weight Uniformity %
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Complete Solid Dosage Form Manufacturing Solutions

From powder blending to final packaging, our comprehensive tablet and capsule processing systems ensure pharmaceutical-grade solid dosage production with precise control and regulatory compliance

High-Speed Tablet Presses

Advanced rotary tablet presses with multi-station capability, force-controlled compression, and real-time weight monitoring for consistent tablet production with superior hardness, thickness, and content uniformity.

  • Rotary multi-station presses
  • Force-controlled compression
  • Real-time weight monitoring
  • Automatic rejection systems
  • Dust extraction systems
  • Tool-free changeover design

Technical Specifications

Output 50,000-500,000 tab/h
Compression Force 5-100 kN
Tablet Diameter 4-25 mm
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Automatic Capsule Filling Machines

Precision capsule filling equipment with dosator disc technology, tamping pin systems, and weight control for accurate powder, granule, and pellet filling in hard gelatin capsules with consistent dosing.

  • Dosator disc technology
  • Tamping pin filling systems
  • Automatic weight control
  • Multiple size capability
  • Dust containment systems
  • Recipe management system

Technical Specifications

Output 30,000-200,000 caps/h
Capsule Sizes 000-4
Fill Weight 5-1500 mg
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Pharmaceutical Blending Systems

Advanced V-blenders, bin blenders, and high-shear granulators with precise mixing parameters, blend uniformity validation, and containment systems for pharmaceutical powder processing and granulation.

  • V-type and bin blenders
  • High-shear granulators
  • Blend uniformity validation
  • Containment systems
  • Variable speed control
  • Automated discharge systems

Technical Specifications

Capacity 50-2000 L
Blend Time 5-30 minutes
Uniformity RSD ≤5%
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Tablet Coating Systems

Perforated pan coaters and fluid bed coating systems with precise spray systems, temperature control, and exhaust management for film coating, sugar coating, and enteric coating applications.

  • Perforated pan coaters
  • Fluid bed coating systems
  • Precision spray systems
  • Temperature and humidity control
  • Automated coating processes
  • Solvent recovery systems

Technical Specifications

Batch Size 5-500 kg
Temperature 40-80°C
Coating Efficiency 95-98%
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Granulation & Drying Systems

Fluid bed granulators and high-shear wet granulators with integrated drying capabilities, process monitoring, and containment systems for pharmaceutical granule production with optimal flow properties.

  • Fluid bed granulation
  • High-shear wet granulation
  • Integrated drying systems
  • Process monitoring systems
  • Containment technology
  • Automated control systems

Technical Specifications

Batch Size 10-1000 kg
Drying Temp 40-120°C
Moisture Level 1-8% final
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Automated Inspection Systems

High-speed tablet and capsule inspection equipment with vision systems, weight checkers, and defect detection for comprehensive quality control including dimensional analysis and surface defect identification.

  • Vision inspection systems
  • Automatic weight checking
  • Dimensional analysis
  • Surface defect detection
  • Automatic rejection systems
  • Statistical process control

Technical Specifications

Speed 400,000 units/h
Accuracy ±0.1%
Detection Rate 99.9%
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Pharmaceutical Packaging Lines

Complete packaging solutions including blister packing, bottle filling, strip packaging, and serialization systems with tamper-evident features and regulatory compliance for pharmaceutical products.

  • Blister packaging machines
  • Bottle filling and capping
  • Strip packaging systems
  • Serialization integration
  • Tamper-evident packaging
  • Track and trace systems

Technical Specifications

Output 200-800 blisters/min
Formats Multiple sizes
Accuracy 99.99%
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Process Control & Automation

Integrated process control systems with batch management, recipe control, real-time monitoring, and data integrity compliance for pharmaceutical manufacturing with 21 CFR Part 11 validation.

  • Batch management systems
  • Recipe control and management
  • Real-time process monitoring
  • Data integrity compliance
  • Electronic batch records
  • 21 CFR Part 11 validation

Technical Specifications

Response Time ≤1 second
Data Storage 10+ years
Validation 21 CFR Part 11
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Solid Dosage Manufacturing Process Flow

Our integrated tablet and capsule processing systems ensure complete control from raw materials to finished pharmaceutical products with optimal quality and compliance

Material Dispensing

Accurate weighing and dispensing of APIs, excipients, and additives with material identification and traceability

Blending & Mixing

Uniform blending of pharmaceutical powders with blend uniformity validation and containment control

Granulation & Drying

Controlled granulation and drying processes for optimal flow properties and tablet compression characteristics

Tablet Compression

High-speed tablet compression with real-time monitoring of weight, hardness, and thickness parameters

Coating & Finishing

Film coating, sugar coating, or enteric coating applications with precision spray systems and curing

Quality Inspection

Automated inspection for weight, dimensions, defects, and packaging with statistical process control

Ready to Scale Your Solid Dosage Manufacturing?

Get expert consultation on FDA/GMP compliant tablet and capsule processing systems and discover how Milkaya's advanced solid dosage technology can optimize your pharmaceutical production efficiency.

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