Protein Powder Manufacturing

Protein Powder Manufacturing - Milkaya | Advanced Sports Nutrition Systems

Protein Powder Manufacturing

Advanced protein processing systems for whey protein isolate, concentrate, casein, and plant-based proteins with membrane filtration, purification technology, and spray drying for premium sports nutrition applications

95%
Protein Purity
99%
Bioavailability
10:1
Concentration Factor
24 Months
Shelf Life

Protein Manufacturing Systems

Complete protein processing solutions from whey separation to final powder production with advanced filtration and purification technology

Whey Separation Systems

Advanced whey processing systems for maximum protein recovery from cheese production with automated separation, collection, and initial treatment for high-quality whey protein manufacturing.

  • Automated whey collection systems
  • Efficient whey separation
  • Temperature control systems
  • Initial pH adjustment
  • Maximum protein recovery

Technical Specifications

Recovery Rate 85-95%
Protein Content 0.6-0.8%
Temperature 32-35°C
WS
MF

Membrane Filtration Systems

Advanced ultrafiltration and nanofiltration systems for protein concentration and fractionation with selective separation maintaining biological activity and nutritional properties for premium protein applications.

  • Ultrafiltration (UF) technology
  • Nanofiltration (NF) systems
  • Protein concentration and fractionation
  • Selective molecular separation
  • Maximum protein recovery

Technical Specifications

Concentration Factor 10:1
Protein Recovery ≥98%
Membrane Life 2-3 Years

Protein Purification Systems

Multi-stage purification systems with ion exchange chromatography, activated carbon treatment, and membrane separation for removing impurities and achieving pharmaceutical-grade protein purity.

  • Ion exchange chromatography
  • Activated carbon treatment
  • Multi-stage purification
  • Selective compound removal
  • Pharmaceutical-grade purity

Technical Specifications

Purity Level ≥95%
Fat Content <1%
Lactose Content <1%
PP
CS

Concentration Systems

Energy-efficient evaporation and concentration systems designed to concentrate protein solutions while preserving amino acid profiles and biological activity for high-quality protein powder production.

  • Low-temperature concentration
  • Vacuum evaporation technology
  • Amino acid preservation
  • Energy-efficient operation
  • Biological activity retention

Technical Specifications

Concentration 15-25% TS
Temperature 45-60°C
Energy Efficiency 85-90%

Spray Drying Systems

Specialized spray drying towers optimized for protein powder production with controlled atmosphere, low-temperature processing, and nitrogen blanketing for preserving protein structure and functionality.

  • Low-temperature spray drying
  • Nitrogen atmosphere control
  • Protein structure preservation
  • Instantization capability
  • Anti-agglomeration systems

Technical Specifications

Inlet Temperature 160-180°C
Outlet Temperature 70-85°C
Moisture Content ≤4%
SD
PP

Plant Protein Processing

Specialized extraction and processing systems for plant-based proteins including pea, soy, rice, and hemp proteins with enzymatic treatment and alkaline extraction for maximum protein yield and functionality.

  • Alkaline extraction systems
  • Enzymatic treatment processes
  • Multi-source protein capability
  • pH adjustment systems
  • Fiber separation technology

Technical Specifications

Protein Extraction 75-85%
Protein Content 80-90%
Fiber Content <3%

Amino Acid Enhancement

Advanced amino acid fortification systems for enhancing protein profiles with essential amino acids, BCAA addition, and custom amino acid blending for targeted sports nutrition formulations.

  • Precision amino acid dosing
  • BCAA integration systems
  • Essential amino acid fortification
  • Custom profile development
  • Homogeneous blending technology

Technical Specifications

Dosing Accuracy ±0.1%
Mixing Efficiency 99.5%
BCAA Content Up to 25%
AA
QC

Quality Control & Testing

Comprehensive protein analysis systems with amino acid profiling, digestibility testing, bioavailability assessment, and microbiological quality assurance for sports nutrition compliance and certification.

  • Amino acid profile analysis
  • Protein digestibility testing
  • Bioavailability assessment
  • Microbiological testing
  • Sports nutrition certification

Technical Specifications

Analysis Speed Real-time
Accuracy ±0.5%
Compliance WADA/NSF

Ready to Advance Your Protein Manufacturing?

Contact our sports nutrition experts to discuss your protein powder manufacturing requirements and discover how our advanced systems can optimize protein quality and bioavailability