Fluid Bed Processing Systems

Fluid Bed Processing Systems - Milkaya Industrial Equipment

Advanced Fluid Bed Processing Systems

Complete fluidized bed technology solutions for powder drying, cooling, coating, and granulation. Our systems provide uniform processing with precise temperature and airflow control for optimal product quality and consistent results.

±1°C
Temperature Accuracy
95%
Heat Efficiency
24/7
Continuous Operation
300+
Global Installations

Complete Fluid Bed Solutions

Advanced fluidized bed technology for powder drying, cooling, coating, and granulation applications with precise process control and superior product quality.

Fluid Bed Dryers

High-efficiency fluidized bed drying systems for uniform moisture removal from powders, granules, and particles. Features precise temperature control, air distribution systems, and explosion-proof construction for safe operation.

Capacity
10 - 5000 kg/batch
Temperature
40°C - 120°C
Air Velocity
0.3 - 3.0 m/s
Efficiency
95% Heat Recovery
Fluid Bed Dryers
Fluid Bed Coaters

Fluid Bed Coaters (Wurster)

Precision coating systems for pharmaceutical tablets, pellets, and particles using Wurster column technology. Provides uniform coating with controlled release properties, taste masking, and protection applications.

Batch Size
1 - 500 kg
Coating Thickness
2 - 200 μm
Process Time
30 min - 8 hours
Uniformity
CV < 5%

Fluid Bed Granulators

Advanced wet granulation systems combining mixing, granulation, and drying in a single unit. Ideal for pharmaceutical tablet manufacturing, food powder processing, and chemical powder production applications.

Bowl Capacity
5 - 1200 L
Batch Weight
2 - 600 kg
Granule Size
100 - 2000 μm
Process Control
Fully Automated
Fluid Bed Granulators
Vibro Fluid Bed Dryers

Vibro Fluid Bed Dryers

Continuous vibrating fluid bed systems combining mechanical vibration with hot air fluidization for enhanced heat and mass transfer. Perfect for heat-sensitive materials requiring gentle drying conditions.

Capacity
50 - 10,000 kg/h
Residence Time
5 - 120 minutes
Vibration
Variable Frequency
Material
SS316L Construction

Multi-Purpose Processors

Versatile fluid bed systems capable of mixing, granulating, coating, and drying in a single unit. Features interchangeable process inserts and automated recipe control for maximum flexibility and efficiency.

Applications
4-in-1 Processing
Container
Removable Bowl
Changeover
15 min Setup
Compliance
cGMP Validated
Multi-Purpose Processors
Continuous Fluid Bed Systems

Continuous Fluid Bed Systems

High-capacity continuous processing systems for large-scale production requirements. Features multiple processing zones, automatic product transfer, and integrated quality control for consistent product output.

Throughput
100 - 5000 kg/h
Zones
3 - 12 Chambers
Control
Individual Zone
Automation
Full SCADA

Fluid Bed Coolers

Efficient cooling systems for temperature reduction of processed powders and granules. Features controlled ambient air circulation, uniform cooling distribution, and condensation prevention for optimal product stability.

Cooling Rate
15-30°C/min
Final Temp
Ambient +5°C
Air Flow
Variable Speed
Design
Dust-tight
Fluid Bed Coolers
Process Control Systems

Advanced Process Control

Sophisticated automation systems with real-time monitoring, recipe management, and predictive control algorithms. Features touch screen HMI, data logging, and regulatory compliance capabilities.

Parameters
50+ Real-time
Recipes
Unlimited Storage
Interface
15" Touch HMI
Compliance
21 CFR Part 11

Fluid Bed Process Flow

Comprehensive processing workflow for optimal powder treatment and quality enhancement

Material Loading

Precise material feeding and pre-conditioning for optimal fluidization characteristics

Fluidization

Controlled air flow creates fluid-like behavior for uniform heat and mass transfer

Processing

Drying, coating, or granulation with precise temperature and humidity control

Monitoring

Real-time process monitoring and automatic adjustment for consistent quality

Product Discharge

Controlled product discharge and collection with quality verification

Key Advantages

Advanced features that make our fluid bed systems the preferred choice for powder processing

Uniform Processing

Excellent heat and mass transfer ensures uniform processing of all particles

Gentle Handling

Low mechanical stress preserves product integrity and prevents degradation

Energy Efficient

High heat transfer efficiency reduces energy consumption and operating costs

Precise Control

Advanced automation provides precise control over all process parameters

Easy Maintenance

Simple design with easy access for cleaning and maintenance operations

Safety Features

Explosion-proof design with advanced safety systems and emergency shutdown

Transform Your Powder Processing Operations

Discover how our advanced fluid bed technology can optimize your processing efficiency and product quality.