Instant Powder Technology

Instant Powder Technology - Milkaya Industrial Equipment

Advanced Instant Powder Technology

Specialized agglomeration and instantization systems for producing instantly soluble powders with superior dispersibility, rapid dissolution, and enhanced wetting properties for premium consumer convenience products.

<15s
Dissolution Time
98%
Solubility Index
400+
Projects Delivered
25%
Bulk Density Increase

Complete Instantization Solutions

Advanced technology systems for creating instantly soluble powders with superior dispersibility, rapid dissolution, and enhanced consumer convenience.

Fluid Bed Agglomeration Systems

Advanced fluid bed agglomeration technology for creating porous particle structures with enhanced wetting properties. Features controlled steam injection, moisture addition, and precise drying for optimal instant powder characteristics.

Capacity
50 - 2000 kg/batch
Agglomerate Size
200 - 800 μm
Wetting Time
<10 seconds
Solubility
>98% in 30s
Fluid Bed Agglomeration Systems
Steam Injection Systems

Precision Steam Injection Systems

Controlled steam injection and moisture addition systems for optimal particle binding and agglomerate formation. Features precise flow control, temperature management, and uniform distribution for consistent instantization results.

Steam Pressure
2 - 8 bar
Flow Control
±2% Accuracy
Distribution
Multi-Point Injection
Automation
PLC Controlled

Rewetting Drum Systems

Continuous rewetting and conditioning systems for large-scale instant powder production. Features rotating drum design with controlled moisture addition, residence time control, and uniform particle treatment for consistent quality.

Throughput
500 - 5000 kg/h
Residence Time
3 - 15 minutes
Moisture Addition
1 - 8% w/w
Temperature
40 - 80°C
Rewetting Drum Systems
Lecithin Addition Systems

Lecithin Addition Systems

Precision lecithin dosing and mixing systems for enhanced wetting properties and improved dispersibility. Features heated storage tanks, precise metering pumps, and uniform distribution for optimal emulsification enhancement.

Dosing Range
0.1 - 2.0% w/w
Accuracy
±0.05% Dosing
Tank Temperature
60 - 80°C
Mixing
High-Shear Blending

Particle Size Control Systems

Advanced screening and classification systems for optimal particle size distribution and bulk density control. Features vibrating screens, air classifiers, and particle size analyzers for consistent instant powder characteristics.

Size Range
100 - 1000 μm
Distribution
D50: 300-500 μm
Bulk Density
400-600 g/L
Efficiency
98% Separation
Particle Size Control Systems
Instant Solubility Testing

Instant Solubility Testing Systems

Comprehensive quality control systems for measuring wetting time, dissolution rate, and dispersibility characteristics. Features automated testing equipment, standardized test methods, and real-time quality monitoring.

Wetting Time
5 - 60 seconds
Dissolution
95-99% in 30s
Dispersibility
IDF Method 87
Automation
Continuous Monitoring

Powder Conditioning Systems

Post-agglomeration conditioning systems for optimal moisture equilibration and stabilization. Features controlled cooling, dehumidification, and final drying to achieve target moisture content and flowability characteristics.

Moisture Target
2.5 - 4.0%
Cooling Rate
10°C/hour
Residence Time
30 - 120 min
RH Control
40 - 60%
Powder Conditioning Systems
Process Control & Automation

Advanced Process Control & Automation

Comprehensive automation systems with recipe management, real-time monitoring, and predictive control algorithms. Features touch screen HMI, data logging, and quality assurance integration for consistent instant powder production.

Parameters
75+ Real-time
Recipes
Unlimited Storage
HMI
21" Touch Display
Integration
ERP/MES Ready

Instantization Process Flow

Complete process workflow for transforming regular powder into premium instant powder products

Powder Feeding

Regular powder input and pre-conditioning

Steam Addition

Controlled moisture injection for binding

Agglomeration

Particle bonding and structure formation

Drying

Moisture removal while preserving structure

Classification

Size control and quality grading

Quality Control

Solubility testing and final packaging

Applications & Products

Our instant powder technology serves diverse industries and product categories

Instant Milk Powder

Full cream and skim milk powders with rapid dissolution for consumer convenience

Sports Nutrition

Whey protein isolates and concentrates with enhanced mixability and taste

Beverage Powders

Coffee, tea, cocoa, and flavored drink mixes with superior dispersibility

Nutritional Supplements

Vitamin and mineral supplements with improved bioavailability and mixing

Ready to Create Premium Instant Powders?

Discover how our advanced instantization technology can enhance your product's consumer appeal and market value.