Specialty Powder Production

Specialty Powder Production - Milkaya Industrial Equipment

Specialty Powder Production Systems

Advanced production systems for functional ingredients, nutraceuticals, infant formula, and custom powder formulations with precision composition control, specialized processing techniques, and unique powder characteristics for demanding applications.

99.9%
Purity Level
50nm
Particle Precision
200+
Specialty Products
98%
Bioavailability

Advanced Specialty Powder Solutions

Cutting-edge technology for producing high-value specialty powders with precise composition control, enhanced functionality, and superior quality characteristics.

Freeze Drying (Lyophilization) Systems

Advanced lyophilization technology for heat-sensitive materials including probiotics, enzymes, vitamins, and pharmaceutical compounds. Features controlled sublimation, vacuum systems, and temperature monitoring for optimal product stability.

Capacity
10 - 1000 kg/batch
Temperature
-50°C to +60°C
Vacuum Level
0.1 - 10 mbar
Retention
>95% Activity
Freeze Drying Systems
Micro-Encapsulation Systems

Micro-Encapsulation Systems

Sophisticated encapsulation technology for protecting sensitive ingredients, controlling release rates, and masking flavors. Features spray coating, fluid bed coating, and coacervation processes for diverse applications.

Particle Size
1 - 500 μm
Encapsulation Efficiency
>90%
Release Profile
Controlled/Targeted
Coating Materials
Polymers/Lipids/Proteins

Nano Powder Manufacturing Systems

Advanced nano-milling and precipitation systems for producing ultrafine powders with enhanced bioavailability and functionality. Features wet grinding, high-pressure homogenization, and controlled precipitation technologies.

Particle Size
10 - 200 nm
Distribution
PDI < 0.3
Surface Area
50 - 500 m²/g
Stability
Long-term Stable
Nano Powder Manufacturing
Probiotic Powder Production

Probiotic Powder Production Systems

Specialized systems for live probiotic microorganisms with controlled environment processing, gentle drying methods, and viability preservation. Features aseptic handling, protective atmospheres, and low-temperature processing.

Viability
>10⁹ CFU/g
Survival Rate
>85% Post-Drying
Moisture
<5%
Shelf Life
24 Months @ 4°C

Crystallization & Precipitation Systems

Precision crystallization equipment for pharmaceutical APIs, vitamins, and functional ingredients. Features controlled cooling, seeding, anti-solvent precipitation, and particle size control for optimal crystal characteristics.

Crystal Size
1 - 1000 μm
Purity
>99.5%
Yield
>95%
Uniformity
CV < 10%
Crystallization & Precipitation Systems
Functional Ingredient Formulation

Functional Ingredient Formulation Systems

Advanced blending and formulation systems for creating complex functional ingredient powders with precise composition control, homogeneity assurance, and stability optimization for nutraceutical applications.

Blend Uniformity
CV < 3%
Batch Size
1 - 2000 kg
Ingredients
Up to 50 Components
Accuracy
±0.05% Dosing

Infant Formula Production Systems

Specialized systems for infant and follow-on formula production with stringent quality controls, nutritional precision, and safety compliance. Features controlled blending, microbiological safety, and nutritional validation.

Nutritional Accuracy
±2% Target Values
Microbiology
Sterile Processing
Solubility
>98% in 30s
Compliance
FDA/EU Standards
Infant Formula Production Systems
Custom Powder Development

Custom Powder Development Systems

Flexible pilot and production systems for developing unique powder formulations with tailored properties. Features modular design, process optimization, scale-up capabilities, and comprehensive analytical support.

Development Scale
100g - 100kg
Scale-up Factor
1:1000
Process Variables
200+ Parameters
Analytical Support
Full Characterization

Specialty Powder Development Process

Comprehensive development workflow from concept to commercial production

Concept Development

Product specification and feasibility assessment

Laboratory Testing

Small-scale formulation and process optimization

Pilot Scale

Process validation and scale-up testing

Quality Validation

Comprehensive analytical characterization

Commercial Production

Full-scale manufacturing implementation

Application Areas

Our specialty powder production systems serve diverse high-value industries

Pharmaceuticals

APIs, excipients, controlled-release formulations, and sterile powders

Nutraceuticals

Probiotics, enzymes, vitamins, minerals, and functional ingredients

Infant Nutrition

Infant formula, follow-on formula, and specialized pediatric nutrition

Advanced Materials

Nano materials, catalysts, advanced ceramics, and specialty chemicals

Key Capabilities

Advanced features enabling production of high-value specialty powder products

Sterile Processing

Aseptic manufacturing environments for pharmaceutical and biotechnology applications

Thermal Control

Precise temperature control for heat-sensitive materials and bioactive compounds

Precision Control

Advanced process control for consistent quality and reproducible results

Scale-up Capability

Seamless transition from laboratory to commercial production scales

Regulatory Compliance

GMP, FDA, and international regulatory standards compliance for all systems

Analytical Support

Comprehensive characterization and quality control analytical capabilities

Develop Your Specialty Powder Products

Partner with us to bring your innovative powder concepts to commercial reality with our advanced production systems and expertise.