Cheese & Paneer Processing
Advanced Cheese & Paneer Processing Plants
Milkaya delivers fully integrated cheese and paneer processing plants with cutting-edge technology for traditional paneer, artisanal cheeses, and commercial cheese production. Our turnkey systems cover complete processes from milk coagulation and curd cutting to pressing, whey handling, and final packaging.
Milk Reception & Pre-treatment
Our milk reception systems ensure optimal handling of raw milk for cheese and paneer production, with precise quality monitoring and temperature control. Advanced testing, weighing, and filtration systems guarantee consistent input quality for superior cheese production.
Automated milk reception platforms with integrated testing laboratories enable accurate milk tracking and quality assessment, ensuring only the highest grade milk enters the cheese-making process.
- Reception tanks: 500-20,000 liters capacity
- Centrifugal and rotary lobe pumps
- Inline stainless steel mesh filters
- Load cell weighing systems (±0.1% accuracy)
- Quality testing and monitoring
- CIP-enabled hygienic design
Reception Specifications
- Tank Capacity: 500 - 20,000 Liters
- Pump Capacity: 3,000 - 20,000 LPH
- Material: SS 304/316L
- Weighing Accuracy: ±0.1%
Pasteurization Systems
Thermal treatment systems designed for safe and effective pasteurization of milk prior to cheese or paneer processing. Our batch and HTST pasteurizers ensure microbial safety and optimal shelf-life stability while preserving milk quality for cheese making.
PLC-controlled pasteurization with precise temperature monitoring ensures consistent processing conditions essential for high-quality cheese and paneer production.
- Batch pasteurization units
- HTST (High Temperature Short Time) systems
- SS304/316 construction
- PLC automation with temperature control
- Energy recovery systems
- CIP integration for hygiene
Pasteurization Parameters
- Temperature Range: 63°C - 85°C
- Control Accuracy: ±0.5°C
- Automation: PLC with HMI
- Material: SS 304/316L
Coagulation & Curd Formation
Advanced cheese vats and paneer vats with precise temperature control and gentle agitation systems for optimal coagulation. Our systems feature dimple jacket construction for controlled heating and cooling with variable-speed agitators for perfect curd texture.
PID/PLC-based temperature control with ±0.5°C accuracy ensures consistent coagulation conditions, enabling precise control over curd texture and moisture retention for both traditional paneer and cultured cheese varieties.
- Dimple jacket construction for heating/cooling
- Variable-speed agitation systems
- Capacity: 300-5,000 liters
- PID/PLC temperature control
- Gentle curd cutting action
- Batch or semi-continuous operation
Vat Specifications
- Capacity Range: 300 - 5,000 Liters
- Temperature Control: ±0.5°C accuracy
- Material: SS 304/316L
- Agitation: Variable speed control
Cutting & Draining Systems
Precision curd cutting and whey separation systems designed for optimal curd size and moisture content. Our automated cutting systems ensure uniform curd particles while efficient draining systems separate whey for further processing or recovery.
Advanced drainage systems with controlled whey removal maintain curd integrity while maximizing whey recovery for by-product utilization, increasing overall plant profitability and sustainability.
- Automated curd cutting systems
- Uniform particle size control
- Efficient whey separation
- Gentle handling mechanisms
- Controlled drainage systems
- Whey recovery optimization
Cutting & Draining Parameters
- Curd Size: 6-15mm uniform
- Drainage Efficiency: 85-95% whey recovery
- Processing Time: 30-120 minutes
- Control System: Automated PLC
Pressing & Molding Equipment
Advanced pressing systems for paneer and cheese formation with controlled pressure application and precise molding. Our pneumatic and hydraulic presses ensure consistent product density and texture while automated molding systems provide uniform shape and size.
Customizable pressing parameters and interchangeable molds accommodate various cheese types and paneer formats, from traditional rectangular paneer blocks to specialty cheese wheels and forms.
- Pneumatic and hydraulic pressing
- Controlled pressure application
- Interchangeable molding systems
- Automated pressing cycles
- Consistent product density
- Various size and shape options
Pressing Specifications
- Pressure Range: 0.5 - 50 bar
- Pressing Time: 2 - 24 hours
- Mold Capacity: 0.5 - 20 kg blocks
- Automation Level: Semi to fully automatic
Whey Processing & Recovery
Complete whey processing systems for maximum by-product utilization including concentration, powder production, and protein recovery. Our membrane filtration and evaporation systems convert whey into valuable products, improving plant economics and sustainability.
Advanced ultrafiltration and reverse osmosis systems concentrate whey proteins and recover valuable components, while spray drying systems produce high-quality whey powder for various food applications.
- Whey concentration systems
- Membrane filtration (UF/RO)
- Protein recovery technology
- Evaporation and spray drying
- By-product valorization
- Economic optimization
Whey Processing Parameters
- Protein Recovery: 80-95% efficiency
- Concentration Ratio: 1:5 to 1:20
- Powder Moisture: 3-5% final
- Processing Capacity: 500-50,000 L/day
Aging & Packaging Systems
Controlled aging environments and automated packaging systems for finished cheese and paneer products. Our aging rooms maintain optimal temperature and humidity while packaging lines ensure hygienic, efficient product finishing with various packaging formats.
Climate-controlled aging facilities with precise environmental monitoring enable proper cheese maturation, while flexible packaging systems accommodate diverse product formats from consumer packs to industrial bulk packaging.
- Climate-controlled aging rooms
- Temperature and humidity monitoring
- Automated packaging lines
- Multiple packaging formats
- Hygienic product handling
- Quality control integration
Aging & Packaging Specifications
- Aging Temperature: 2°C - 15°C
- Humidity Control: 75-95% RH
- Packaging Speed: Up to 3,000 units/hour
- Package Formats: 100g - 20kg
Growing Market Opportunities
The cheese and paneer market is experiencing unprecedented growth, driven by increasing consumer demand for protein-rich foods and traditional dairy products. Milkaya's advanced processing solutions position you to capitalize on these market trends.
Ready to Start Your Cheese & Paneer Production?
Partner with Milkaya for complete turnkey cheese and paneer processing solutions. Our expert team provides comprehensive support from design and installation to training and ongoing technical assistance.