Clean Room Technology

Clean Room Technology - Milkaya | Pharmaceutical Environmental Control Systems

Clean Room Technology

State-of-the-art controlled environment systems for pharmaceutical manufacturing with HVAC design, HEPA filtration, environmental monitoring, and ISO-classified clean rooms for optimal GMP compliance

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Complete Clean Room Technology Solutions

From HVAC design to environmental monitoring, our comprehensive clean room systems ensure pharmaceutical-grade controlled environments with precise contamination control

HVAC Control Systems

Advanced heating, ventilation, and air conditioning systems with precise temperature, humidity, and pressure control designed specifically for pharmaceutical clean room environments with energy-efficient operation.

  • Variable air volume control
  • Precision temperature control
  • Humidity regulation systems
  • Differential pressure monitoring
  • Energy recovery systems
  • Automated control systems

Technical Specifications

Temperature 20-25°C ±0.5
Humidity 45-65% RH ±5
Air Changes 15-60 ACH
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HEPA/ULPA Filtration Systems

High-efficiency particulate air filtration systems with HEPA and ULPA filters providing 99.97% efficiency for particles ≥0.3µm, ensuring pharmaceutical-grade air quality and contamination control.

  • HEPA H13/H14 filters
  • ULPA U15/U16 filters
  • Filter integrity testing
  • Differential pressure monitoring
  • Filter replacement indicators
  • Leak testing systems

Technical Specifications

Efficiency 99.97-99.999%
Particle Size ≥0.3µm
Air Velocity 0.3-0.6 m/s
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Laminar Air Flow Systems

Unidirectional laminar air flow systems with uniform air velocity distribution, providing consistent particle-free environments for critical pharmaceutical manufacturing and sterile operations.

  • Unidirectional air flow
  • Uniform velocity distribution
  • Vertical and horizontal flow
  • Variable speed control
  • Flow visualization systems
  • Turbulence-free design

Technical Specifications

Velocity 0.45±0.1 m/s
Uniformity ±20%
Coverage 100% working area
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Environmental Monitoring Systems

Comprehensive environmental monitoring with real-time particle counting, microbial monitoring, temperature, humidity, and pressure sensors with data logging and alarm systems for regulatory compliance.

  • Real-time particle counting
  • Microbial air sampling
  • Temperature/humidity sensors
  • Pressure differential monitoring
  • Data logging systems
  • Alarm and notification systems

Technical Specifications

Particle Count 0.1-25µm
Response Time ≤30 seconds
Accuracy ±5%
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Pass-Through Systems

Static and dynamic pass-through chambers with UV sterilization, air shower functionality, and interlocking systems for safe material transfer between clean room zones while maintaining contamination control.

  • Static pass-through chambers
  • Dynamic pass-through systems
  • UV sterilization capability
  • Electronic interlocking
  • Air shower integration
  • Material decontamination

Technical Specifications

UV Intensity 254nm wavelength
Interlock Electromagnetic
Material Size Custom dimensions
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Clean Room Furniture & Equipment

Specialized clean room furniture including stainless steel work benches, storage systems, seating, and equipment designed for easy cleaning, chemical resistance, and particle-free operation.

  • Stainless steel construction
  • Particle-free surfaces
  • Chemical resistant materials
  • Easy-to-clean design
  • ESD protection options
  • Mobile and fixed configurations

Technical Specifications

Material 316L Stainless Steel
Surface Finish 0.4µm Ra
Load Capacity 50-500 kg
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Personnel Access Control Systems

Advanced personnel access systems including air showers, changing rooms, and gowning areas with integrated contamination control, access monitoring, and validation systems for pharmaceutical facilities.

  • Air shower systems
  • Changing room design
  • Gowning area solutions
  • Access control integration
  • Contamination detection
  • Training validation systems

Technical Specifications

Air Velocity 20-25 m/s
Cycle Time 15-30 seconds
Capacity 1-4 persons
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Modular Clean Room Construction

Complete modular clean room construction systems with pre-fabricated panels, ceiling systems, and flooring designed for ISO Class 5-8 environments with rapid installation and reconfiguration capabilities.

  • Modular panel systems
  • Grid ceiling integration
  • Antistatic flooring
  • Vision panels and doors
  • Utility integration
  • Rapid installation

Technical Specifications

ISO Classes Class 5-8
Panel Thickness 50-100mm
Installation Time 2-4 weeks
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Clean Room Implementation Process

Our systematic approach ensures optimal clean room performance from design through qualification and ongoing maintenance for pharmaceutical manufacturing excellence

Design & Engineering

Comprehensive clean room design with ISO classification, air flow modeling, and utility integration

Construction & Installation

Modular construction with precision installation of HVAC, filtration, and monitoring systems

Testing & Commissioning

Comprehensive testing including particle counts, air flow, and environmental parameter validation

IQ/OQ/PQ Qualification

Complete qualification protocols with installation, operational, and performance qualification documentation

Training & Documentation

Comprehensive operator training and regulatory documentation for GMP compliance

Maintenance & Support

Ongoing maintenance programs, filter replacement, and continuous monitoring support

Ready to Build Your Pharmaceutical Clean Room?

Get expert consultation on ISO-compliant clean room design and discover how Milkaya's advanced environmental control systems can ensure optimal pharmaceutical manufacturing conditions.

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