Ice Cream & Frozen Desserts Processing
Ice Cream & Frozen Desserts Processing
Milkaya delivers complete ice cream manufacturing plants with advanced mix preparation, continuous freezing, hardening, and packaging systems. Our turnkey solutions produce premium quality ice cream, gelato, sorbet, and frozen yogurt with consistent texture, optimal overrun, and extended shelf life.
Mix Preparation & Standardization
Precision blending systems for ice cream mix preparation with automated ingredient dosing and standardization. Our SS304/SS316 mixing tanks ensure accurate fat, SNF, and sugar ratios while maintaining hygienic processing conditions for superior ice cream quality.
Advanced recipe management systems provide consistent formulation control for multiple product variants, enabling production of premium ice cream, gelato, and frozen dessert mixes with precise nutritional profiles and optimal freezing characteristics.
- Automated ingredient dosing systems
- Precision mix standardization
- Multi-recipe management capability
- Hygienic mixing tank design
- Real-time composition monitoring
- Batch traceability systems
Mix Preparation Parameters
- Fat Content Range: 8-16% precision ±0.1%
- Mix Temperature: 4-8°C controlled
- Batch Size: 500-5,000 Liters
- Mixing Time: 15-30 minutes
Pasteurization & Heat Treatment
Advanced HTST pasteurization systems designed specifically for ice cream mix processing with precise temperature control and energy recovery. Our heat exchangers ensure microbial safety while preserving texture-forming proteins and maintaining optimal viscosity for downstream processing.
Integrated heat recovery systems reduce energy consumption by up to 85% while maintaining consistent pasteurization temperatures. Automated CIP systems ensure hygienic processing between batches for continuous production efficiency.
- HTST pasteurization technology
- Energy recovery heat exchangers
- Automated temperature monitoring
- Protein structure preservation
- Integrated CIP systems
- Continuous operation capability
Pasteurization Parameters
- Pasteurization Temp: 83°C ± 1°C
- Holding Time: 25 seconds
- Energy Recovery: Up to 85%
- Processing Rate: 1,000-10,000 L/hr
Homogenization Systems
High-pressure homogenizers specifically designed for ice cream mix processing to achieve optimal fat globule size reduction and improved texture. Our two-stage homogenization systems ensure smooth, creamy texture and enhanced stability throughout the freezing process.
Precision pressure control systems optimize overrun characteristics and minimize ice crystal formation, resulting in premium texture quality and extended shelf life for all frozen dessert products.
- Two-stage homogenization process
- Precision pressure control systems
- Fat globule size optimization
- Enhanced texture development
- Improved product stability
- Variable pressure settings
Homogenization Specifications
- First Stage Pressure: 150-200 bar
- Second Stage Pressure: 50-80 bar
- Fat Globule Size: <1 micron
- Capacity Range: 500-8,000 L/hr
Aging & Storage Systems
Temperature-controlled aging tanks that optimize ice cream mix viscosity and protein hydration for improved texture and overrun. Our insulated storage systems maintain precise temperatures while allowing for flavor development and stabilizer hydration.
Advanced cooling systems with automated temperature monitoring ensure consistent mix quality during the 4-24 hour aging period, preparing the mix for optimal freezing performance and superior final product characteristics.
- Temperature-controlled aging process
- Insulated storage tank design
- Automated temperature monitoring
- Protein hydration optimization
- Stabilizer activation systems
- Flavor development enhancement
Aging Parameters
- Aging Temperature: 2-4°C ± 0.5°C
- Aging Time: 4-24 hours
- Tank Capacity: 1,000-15,000 Liters
- Insulation: PU foam 100mm
Continuous Freezing Systems
High-efficiency continuous freezers with advanced dasher systems for optimal overrun control and texture development. Our freezing technology incorporates air injection, rapid cooling, and precise temperature control to produce smooth, creamy ice cream with consistent quality.
Variable speed controls and automated overrun monitoring ensure product consistency across different formulations while minimizing ice crystal formation and maximizing product yield.
- Advanced dasher system design
- Automated overrun control
- Rapid freezing technology
- Air injection systems
- Variable speed controls
- Continuous production capability
Freezing Performance
- Exit Temperature: -5 to -7°C
- Overrun Range: 60-120%
- Production Rate: 200-2,000 L/hr
- Energy Efficiency: High performance
Hardening & Storage
Blast freezing and hardening tunnels that rapidly reduce ice cream temperature to -18°C or below for optimal texture stabilization and extended shelf life. Our energy-efficient refrigeration systems maintain consistent temperatures throughout the hardening process.
Advanced air circulation systems ensure uniform temperature distribution while automated conveyor systems provide continuous hardening capability for high-volume production environments.
- Blast freezing technology
- Uniform air circulation systems
- Automated conveyor systems
- Energy-efficient refrigeration
- Temperature monitoring systems
- Continuous hardening capability
Hardening Parameters
- Hardening Temp: -18°C to -25°C
- Hardening Time: 2-4 hours
- Air Velocity: 3-5 m/s
- Capacity: 500-5,000 L/hr
Packaging & Quality Control
Automated packaging systems for cups, tubs, cones, and novelty products with hygienic filling technology and precise portion control. Our packaging lines integrate quality control systems for consistent product presentation and extended shelf life.
Multi-format packaging capability accommodates various container types with automated lid sealing, date coding, and labeling systems for complete production line integration and traceability.
- Multi-format packaging capability
- Hygienic filling technology
- Precise portion control systems
- Automated lid sealing
- Date coding and labeling
- Quality control integration
Packaging Specifications
- Filling Speed: Up to 12,000 CPH
- Portion Range: 50ml - 2 Liters
- Filling Accuracy: ±1% precision
- Container Types: Cups, tubs, cones
Complete Frozen Dessert Portfolio
Our versatile processing systems support production of premium ice cream, gelato, sorbet, frozen yogurt, and specialty frozen desserts with consistent quality and innovative formulations.
Ready to Launch Your Ice Cream Production?
Partner with Milkaya for complete turnkey ice cream manufacturing solutions. Our expert team provides comprehensive support from recipe development to automated packaging systems.