Injectable & Parenteral Systems

Injectable & Parenteral Systems - Milkaya | Sterile Injectable Manufacturing Equipment

Injectable & Parenteral Systems

Specialized sterile injectable pharmaceutical manufacturing systems with aseptic filling lines, vial processing equipment, ampoule production, syringe filling, and FDA/GMP compliant liquid dosage form processing technologies

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Complete Injectable Manufacturing Solutions

From sterile preparation to final packaging, our comprehensive injectable and parenteral systems ensure pharmaceutical-grade sterile liquid manufacturing with precise control and regulatory compliance

Aseptic Filling Lines

State-of-the-art aseptic filling systems with isolator technology, sterile environment control, and precision dosing for vials, ampoules, and syringes with contamination-free pharmaceutical liquid filling operations.

  • Isolator technology integration
  • Sterile environment control
  • Precision dosing systems
  • Multi-format filling capability
  • Real-time monitoring systems
  • Automated rejection systems

Technical Specifications

Output 6,000-12,000 vials/h
Fill Volume 0.5-50 mL
Accuracy ±0.5%
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Vial Processing Equipment

Complete vial processing systems including washing, sterilization, filling, stoppering, and capping with automated handling and inspection for pharmaceutical vial manufacturing with sterile processing requirements.

  • Vial washing and cleaning
  • Dry heat sterilization
  • Automated vial handling
  • Precision filling systems
  • Stopper insertion systems
  • Crimping and capping

Technical Specifications

Vial Sizes 2-100 mL
Sterilization 250-320°C
Speed 200-600 vials/min
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Ampoule Production Systems

Advanced ampoule forming, filling, and sealing equipment with flame sealing technology, leak testing, and inspection systems for pharmaceutical ampoule manufacturing with hermetic sealing and sterile processing.

  • Ampoule forming systems
  • Precision liquid filling
  • Flame sealing technology
  • Leak testing systems
  • Visual inspection systems
  • Automated sorting systems

Technical Specifications

Capacity 8,000-18,000 amp/h
Volume Range 1-20 mL
Sealing Temp 1200-1400°C
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Syringe Filling & Assembly

Precision syringe filling and assembly systems with sterile processing, automated plunger insertion, needle assembly, and safety cap application for pre-filled syringe manufacturing with pharmaceutical compliance.

  • Sterile syringe processing
  • Precision volume filling
  • Plunger insertion systems
  • Needle assembly automation
  • Safety cap application
  • Tray loading systems

Technical Specifications

Output 3,000-9,000 syringes/h
Fill Volume 0.1-10 mL
Precision ±1%
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Lyophilization (Freeze Drying) Systems

Advanced freeze drying equipment with controlled sublimation, vacuum systems, and temperature monitoring for pharmaceutical lyophilization processes ensuring product stability and extended shelf life.

  • Controlled freeze drying cycles
  • Vacuum system integration
  • Temperature monitoring
  • Automated loading systems
  • Process validation capability
  • Energy-efficient operation

Technical Specifications

Shelf Area 1-50 m²
Temperature -60°C to +80°C
Vacuum 1-200 mTorr
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IV Solution Manufacturing

Complete intravenous solution manufacturing systems with large volume parenteral processing, bag filling, heat sealing, and sterilization for IV fluid production with pharmaceutical grade quality control.

  • Large volume parenteral systems
  • IV bag filling technology
  • Heat sealing systems
  • Terminal sterilization
  • Automated inspection systems
  • Leak testing capability

Technical Specifications

Bag Volumes 50-3000 mL
Output 1,200-6,000 bags/h
Sterilization 121°C, 15 min
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Automated Inspection Systems

Advanced inspection equipment for injectable products including particle detection, fill level verification, container closure integrity, and visual defect detection with automated rejection capabilities.

  • Particle detection systems
  • Fill level verification
  • Container closure integrity
  • Visual defect detection
  • Automated rejection systems
  • Statistical process control

Technical Specifications

Inspection Speed 600 containers/min
Detection ≥50µm particles
Accuracy 99.9%
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Packaging & Labeling Systems

Comprehensive packaging and labeling solutions for injectable products including serialization, track and trace, tamper-evident packaging, and regulatory compliance labeling for pharmaceutical distribution.

  • Serialization systems
  • Track and trace integration
  • Tamper-evident packaging
  • Regulatory compliance labeling
  • Multi-language capabilities
  • Automated case packing

Technical Specifications

Labeling Speed 400 units/min
Print Quality 300-600 DPI
Formats Multiple sizes
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Injectable Manufacturing Process Flow

Our integrated injectable and parenteral systems ensure complete sterile processing from solution preparation to final packaged products with regulatory compliance

Solution Preparation

Sterile solution preparation with WFI, API dissolution, and filtration in controlled environments

Sterile Filtration

Final sterile filtration through 0.22µm membranes with integrity testing and validation

Container Preparation

Vial/ampoule washing, sterilization, and automated handling in sterile processing areas

Aseptic Filling

Precision aseptic filling with isolator technology and real-time monitoring systems

Quality Inspection

Automated inspection for particles, fill volume, container integrity, and visual defects

Packaging & Labeling

Final packaging with serialization, track and trace, and regulatory compliance labeling

Ready to Enhance Your Injectable Manufacturing?

Get expert consultation on FDA/GMP compliant injectable and parenteral systems and discover how Milkaya's advanced sterile processing equipment can ensure pharmaceutical product safety and quality.

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