Milk Processing Plants
Advanced Milk Processing Plants
Milkaya delivers complete 360-degree milk processing plants with cutting-edge technology and engineering excellence. Our turnkey solutions range from 5,000 to 100,000 LPD capacity, covering every stage from milk reception and chilling to pasteurization, homogenization, and final packaging.
Raw Milk Reception & Storage
Our milk reception systems ensure optimal handling of raw milk from collection to storage, maintaining quality and safety throughout the process. Advanced milk testing, weighing, and temperature monitoring guarantee product integrity from the very first step.
Automated milk reception platforms with integrated testing laboratories provide real-time quality analysis, enabling immediate decision-making for optimal milk acceptance and processing protocols.
- Automated milk weighing and testing
- Temperature monitoring and control
- Stainless steel storage silos
- CIP cleaning systems
- Quality testing laboratories
- Milk cooling and chilling systems
Technical Specifications
- Capacity Range: 5,000 - 100,000 LPD
- Storage Temperature: 4°C ± 1°C
- Material: 316L Stainless Steel
- Insulation: PUF Insulation 75mm
Milk Chilling & Cooling
Advanced milk chilling systems rapidly reduce milk temperature to preserve quality and extend shelf life. Our efficient cooling technology minimizes bacterial growth while maintaining nutritional value and taste characteristics.
Energy-efficient plate heat exchangers and glycol cooling systems ensure consistent temperature control with minimal energy consumption, reducing operational costs while maintaining product quality.
- Rapid cooling to 4°C
- Plate heat exchanger technology
- Energy recovery systems
- Automated temperature control
- Glycol cooling circuits
- Insulated piping systems
Cooling Performance
- Cooling Rate: 35°C to 4°C in 15 minutes
- Energy Efficiency: 95% heat recovery
- Glycol Temperature: -2°C to +2°C
- Control System: PLC with HMI
Clarification & Standardization
Precision clarification and standardization systems remove impurities and adjust milk composition to exact specifications. Advanced separation technology ensures consistent fat content and removes unwanted particles for premium milk quality.
Automated standardization systems blend milk and cream to achieve precise fat content, while clarifiers remove microscopic impurities and improve milk appearance and shelf stability.
- High-speed centrifugal clarifiers
- Automated fat standardization
- Cream separation systems
- Precision blending equipment
- Particle removal technology
- Consistent fat content control
Clarification Specifications
- Clarifier Speed: 6,000 - 8,000 RPM
- Fat Accuracy: ±0.05% fat content
- Particle Removal: Down to 0.5 microns
- Efficiency: 99.5% impurity removal
Pasteurization Systems
Advanced HTST (High Temperature Short Time) pasteurization systems eliminate pathogenic bacteria while preserving nutritional value and taste. Our pasteurizers ensure product safety and extended shelf life through precise temperature control.
Energy-efficient plate heat exchangers with regeneration sections recover up to 95% of thermal energy, reducing operating costs while maintaining consistent pasteurization temperatures and holding times.
- HTST pasteurization technology
- Plate heat exchanger design
- Energy recovery systems
- Automated temperature control
- CIP cleaning integration
- Process recording and monitoring
Pasteurization Parameters
- Temperature: 72°C ± 1°C
- Holding Time: 15-20 seconds
- Heat Recovery: Up to 95%
- Accuracy: ±0.5°C temperature control
Homogenization Equipment
High-pressure homogenizers break down fat globules to create smooth, uniform milk texture and improve digestibility. Our homogenization systems prevent cream separation and enhance milk appearance and mouthfeel.
Multi-stage homogenization with adjustable pressure settings ensures optimal fat globule size distribution, resulting in stable milk products with extended shelf life and superior sensory characteristics.
- High-pressure homogenization
- Two-stage processing
- Adjustable pressure control
- Uniform fat distribution
- Enhanced milk stability
- Improved digestibility
Homogenization Parameters
- Pressure Range: 150-250 bar
- Fat Globule Size: 0.5-1.0 microns
- Efficiency: 99% size reduction
- Operation: Continuous process
Final Processing & Packaging
Complete packaging solutions for various milk products including bottles, cartons, pouches, and bulk containers. Our filling systems maintain product quality and safety while ensuring efficient packaging operations.
Aseptic filling technology and automated packaging lines provide hygienic product handling with high-speed operation, reducing contamination risk and ensuring extended product shelf life.
- Aseptic filling technology
- Multi-format packaging
- Automated filling lines
- Quality control systems
- Date coding and labeling
- Product traceability
Packaging Capabilities
- Filling Speed: Up to 12,000 BPH
- Package Formats: 200ml to 1000ml
- Accuracy: ±1% volume accuracy
- Hygiene Level: Class 100 cleanroom
Processing Capacity Range
Milkaya offers scalable milk processing solutions designed to meet diverse production requirements from small-scale operations to large industrial facilities.
Ready to Build Your Milk Processing Plant?
Partner with Milkaya for complete turnkey milk processing solutions designed to meet your specific capacity and quality requirements. Our expert team provides comprehensive support from planning to commissioning.