Tomato Processing
Tomato Processing Plants
Complete tomato manufacturing solutions with advanced crushing, concentration, and sterilization systems for tomato paste, puree, juice, and sauce production with premium quality and extended shelf life
Tomato Reception & Washing Systems
Advanced tomato reception and washing systems designed to handle fresh tomatoes with gentle handling, quality sorting, and multi-stage washing to remove dirt, pesticides, and foreign matter while preserving fruit integrity.
- Gentle tomato handling conveyors
- Multi-stage washing systems
- Quality grading and sorting
- Defect removal technology
- Water recirculation systems
- Automated inspection lines
Technical Specifications
- Processing Capacity:2-50 tons/hr
- Washing Efficiency:99% dirt removal
- Water Consumption:1.5-3 L/kg tomato
- Sorting Accuracy:95% defect detection
Crushing & Chopping Systems
High-efficiency crushing and chopping systems designed to break down tomatoes into uniform pieces while maintaining cellular structure for optimal juice extraction and processing efficiency in downstream operations.
- High-capacity crushing machines
- Adjustable particle size control
- Gentle crushing technology
- Stainless steel construction
- Easy cleaning and maintenance
- Continuous operation capability
Technical Specifications
- Crushing Capacity:3-60 tons/hr
- Particle Size:5-25mm adjustable
- Crushing Efficiency:98% uniformity
- Power Consumption:15-75 kW
Hot Break & Cold Break Processing
Precision hot break and cold break processing systems utilizing controlled temperature profiles to inactivate enzymes, optimize pectin extraction, and achieve desired consistency for different tomato product applications.
- Temperature-controlled processing
- Hot break systems (85-95°C)
- Cold break systems (65-75°C)
- Enzyme inactivation control
- Pectin optimization technology
- Automated process monitoring
Technical Specifications
- Hot Break Temp:85-95°C controlled
- Cold Break Temp:65-75°C controlled
- Processing Rate:2-40 tons/hr
- Enzyme Inactivation:99.9% efficiency
Pulping & Screening Systems
Advanced pulping and screening systems designed to separate tomato pulp from seeds and skins using precision screens and extractors, producing high-quality pulp with optimal yield and purity for further processing.
- High-efficiency pulp extractors
- Multi-stage screening systems
- Seed and skin separation
- Adjustable screen apertures
- Maximum pulp recovery
- Waste minimization technology
Technical Specifications
- Pulp Yield:92-96% extraction
- Screen Aperture:0.8-3.0mm range
- Processing Rate:2-50 tons/hr
- Seed Removal:99.5% efficiency
Concentration & Evaporation Systems
Multi-effect evaporation and concentration systems designed to remove water from tomato pulp while preserving flavor compounds, nutrients, and color to produce concentrated tomato paste with desired Brix levels.
- Multi-effect evaporation systems
- Energy-efficient concentration
- Vacuum evaporation technology
- Flavor compound retention
- Automated Brix monitoring
- Steam recovery systems
Technical Specifications
- Final Concentration:28-36% Brix
- Evaporation Rate:1-25 tons water/hr
- Energy Efficiency:90-95% recovery
- Operating Vacuum:0.1-0.8 bar abs
Sterilization & Pasteurization Systems
Advanced sterilization and pasteurization systems utilizing precise temperature and time controls to ensure microbiological safety while maintaining product quality, color, and nutritional value for extended shelf life.
- UHT sterilization technology
- HTST pasteurization systems
- Precise temperature control
- Rapid heating and cooling
- Energy recovery systems
- Automated process validation
Technical Specifications
- Sterilization Temp:121-135°C
- Holding Time:3-30 seconds
- Processing Rate:1-20 tons/hr
- Log Reduction:6-12 log pathogens
Aseptic Filling & Packaging Systems
State-of-the-art aseptic filling and packaging lines designed for sterile processing of tomato products with precise filling control, container sterilization, and hermetic sealing for ambient storage capability.
- Aseptic filling technology
- Sterile processing environment
- Multi-format container handling
- Automated sterilization systems
- Hermetic sealing technology
- Quality control integration
Technical Specifications
- Filling Speed:2000-15000 containers/hr
- Fill Accuracy:±0.5% weight
- Container Sizes:200g - 5kg capacity
- Sterility Assurance:SIL-3 level
Tomato Product Portfolio
Our tomato processing systems support a comprehensive range of tomato-based products from concentrated paste to fresh juices with consistent quality, natural color retention, and optimal nutritional preservation
Tomato Paste & Concentrate
Premium tomato paste and concentrates ranging from 28-36% Brix with natural color, rich flavor, and extended shelf life for food industry and retail applications.
Tomato Puree & Pulp
Fresh tomato puree and pulp products with natural consistency and bright color for sauce production, cooking applications, and food service markets.
Tomato Juice & Beverages
Premium tomato juice and vegetable blends with natural flavors, optimal viscosity, and nutritional value for health-conscious consumers and cocktail applications.
Tomato Sauce & Ketchup
Versatile tomato sauces and ketchups with customizable flavor profiles, consistency levels, and preservative options for retail and food service markets.
Organic Tomato Products
Certified organic tomato products made from organically grown tomatoes with natural processing methods meeting international organic standards.
Specialty & Flavored Varieties
Gourmet tomato products including herb-infused sauces, spicy varieties, and premium specialty products for high-end culinary applications.
Ready to Launch Your Tomato Production?
Contact our tomato processing experts today to discuss your production requirements and discover how our advanced processing systems can help you create premium quality tomato products with optimal yield and shelf life.
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