Ultrafiltration (UF) Systems

Ultrafiltration (UF) Systems - Milkaya Industrial Equipment

Ultrafiltration (UF) Systems

Advanced ultrafiltration membrane technology for precise protein concentration, clarification, and fractionation. Our UF systems provide selective separation with molecular weight cut-off from 1-300 kDa while maintaining biological activity and nutritional properties.

1-300kDa
MWCO Range
95%
Protein Recovery
10:1
Concentration Factor
50,000L
Max Capacity/h

Complete UF System Solutions

Comprehensive ultrafiltration systems for protein concentration, clarification, and fractionation with advanced membrane technology and process optimization.

Hollow Fiber UF Systems

High-performance hollow fiber membrane modules with inside-out flow configuration for superior protein concentration and clarification. Features automated backwash, CIP compatibility, and excellent fouling resistance for extended operation.

MWCO Range
5 - 100 kDa
Membrane Area
0.1 - 500 m²
Operating Pressure
1 - 6 bar
Flux Rate
20 - 150 L/m²/h
Hollow Fiber UF Systems
Spiral Wound UF Systems

Spiral Wound UF Systems

Compact spiral wound membrane elements with high packing density and excellent separation performance. Ideal for high-volume applications requiring consistent protein concentration and minimal space requirements.

Element Size
4" - 8" diameter
Membrane Area
5 - 40 m² per element
Operating Pressure
2 - 8 bar
Packing Density
300 - 400 m²/m³

Whey Protein Concentration Systems

Specialized UF systems for whey protein concentrate (WPC) and whey protein isolate (WPI) production. Features optimized membrane selection, temperature control, and diafiltration capabilities for maximum protein purity and functionality.

Protein Content
35-90% WPC/WPI
Concentration Factor
5:1 - 20:1
Processing Temperature
4 - 12°C
Protein Recovery
>98%
Whey Protein Concentration Systems
Milk Protein Standardization

Milk Protein Standardization Systems

Advanced UF systems for milk protein standardization and milk protein concentrate (MPC) production. Enables precise protein content adjustment for cheese making, yogurt production, and high-protein dairy products manufacturing.

Protein Adjustment
3.0 - 8.0%
MPC Content
42-85% Protein
Yield Improvement
8-15% Cheese
Processing Capacity
1,000 - 50,000 L/h

Juice Clarification Systems

Specialized UF systems for fruit juice clarification removing suspended particles, pectin, and proteins while maintaining natural flavors, vitamins, and nutritional value. Ideal for premium clear juice production without enzymatic treatment.

Turbidity Removal
>99% Clarity
Vitamin Retention
>95% Preserved
Processing Temperature
5 - 15°C
Shelf Life Extension
2-3x Improvement
Juice Clarification Systems
Enzyme Recovery Systems

Enzyme Recovery & Concentration

Precision UF systems for enzyme recovery, concentration, and purification maintaining biological activity and catalytic properties. Features gentle processing conditions and optimized membrane selection for enzyme stability.

Activity Retention
>98%
Concentration Factor
10:1 - 50:1
Processing pH
4.0 - 9.0
Recovery Efficiency
>95%

Crossflow Filtration Units

Advanced crossflow UF systems with tangential flow configuration minimizing membrane fouling and maximizing flux rates. Features variable crossflow velocity control and automated backwash sequences for optimal performance.

Crossflow Velocity
0.5 - 4.0 m/s
Fouling Reduction
70-90%
Membrane Life
2-3 years
Automation Level
Fully Automated
Crossflow Filtration Units
UF Control & Automation

UF Process Control & Automation

Comprehensive automation systems with PLC control, HMI interface, and advanced process monitoring. Features automatic CIP cycles, membrane performance tracking, and predictive maintenance algorithms for optimal system performance.

Control System
PLC + HMI
Monitoring Points
100+ Parameters
CIP Automation
Fully Automated
Data Logging
Real-time Trending

UF Process Flow

Comprehensive ultrafiltration workflow for optimal protein concentration and separation

Feed Preparation

Pre-treatment and conditioning of feed solution

Membrane Separation

Selective filtration through UF membranes

Concentration

Protein concentration in retentate stream

Diafiltration

Washing and purification process

Product Recovery

Final product collection and quality control

UF Applications

Diverse applications across food, dairy, pharmaceutical, and biotechnology industries

Dairy Processing

Whey protein concentration, milk standardization, and cheese yield improvement

Juice Processing

Clarification, concentration, and quality improvement of fruit and vegetable juices

Biotechnology

Enzyme recovery, protein purification, and bioactive compound concentration

Pharmaceutical

API purification, buffer exchange, and pharmaceutical water treatment

Optimize Your UF Process Today

Discover how our advanced UF technology can enhance your protein recovery, improve product quality, and reduce processing costs.